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Operator II Competencies  Email any questions  Ammonia@pld.com 

 

I.  Safety
1. Wear personal protective equipment during operation of refrigeration equipment.
2. Describe safety considerations when using electrical testing equipment.
3. Wear personal protective equipment when testing high voltage electrical equipment.
4. Describe how thermostatic expansion affects trapped liquid refrigerant.
 
II. Metering Devices
1. Define metering device as used in an ammonia refrigeration system.
2. Describe the difference between a metering device and an expansion device in an ammonia refrigeration system.
3. List and describe three different types of expansion devices.
4. Describe the internal workings of a thermostatic expansion valve.
 
III.  Low Side Vessels
1. List and describe five functions of a low side vessel.
2. Describe the two most common forms of phase separation in a low side vessel.
3. Describe the purpose of the following vessels: surge drum, pumped liquid recirculating vessel, and inter-cooler.
4. List and describe four devices used for controlling liquid level in a low side vessel.
 
IV. Direct Expansion Systems
1. Describe a direct expansion evaporator system.
2. Describe the function of the main components in a direct expansion system.
3. Explain the differences in velocity between liquid and vapor in a DX coil.
4. Identify the advantages and disadvantages of bottom and top fed coils.
5. Describe the importance of a suction line accumulator. 
 
V. Flooded Systems
1. Describe a flooded evaporator system.
2. List and explain the advantages of a flooded coil over a DX coil.
3. Describe three methods of liquid level control in a flooded coil system.
4. Describe the purpose of a surge drum in a flooded coil system.
5. List three problems oil creates in an evaporator.
 
VI. Pumped Recirculating Systems
1. List and describe the two methods used in industrial refrigeration system for pumping liquid refrigerant.
2. List and describe the advantages of gas pumping in a system.
3. List and describe the advantages of mechanical pumping in a system.
4. Calculate liquid overfeed rate for ammonia and halocarbon refrigerants.
5. List three major problems that migrating oil can cause in a refrigeration system.
 
VII. Secondary Coolant Systems
1. Describe the eutectic point of brines and glycols.
2. List three advantages of a secondary coolant loop.
3. List five disadvantages of a secondary coolant loop.
4. Describe a two-pipe secondary coolant system.
5. Describe a three-pipe secondary coolant system.
6. List the items to monitor within a brine system.
 
VIII. Heat Flow Characteristics
1. Explain the four factors that control the conduction of heat from one material to another.
2. Identify factors that either increase or decrease cooling effect.
3. Describe how thermal conductivity, or K Factor, affects heat transfer.
4. Plot a simple DX refrigeration cycle on a pressure-enthalpy diagram.
5. Identify the lines representing the four basic components on the pressure-enthalpy diagram.
6. Calculate the theoretical discharge temperature, Latent heat of vaporization, refrigerating effect, and the percent of flash gas from the pressure-enthalpy diagram.
7. Identify and explain the lines on a pressure-enthalpy diagram: constant quality, constant pressure, isothermal, constant enthalpy, constant entropy, and specific volume.
 
IX. Two Stage Systems
1. Describe the advantages of a two-stage system operating at higher compression ratios.
2. Describe the function of an inter-cooler.
3. Explain why the operating cost of a two-stage system is lower than a single stage system.
4. Plot a two-stage system on a pressure enthalpy diagram and explain the advantages from single stage.
5. Describe the layout of a simple two-stage system.
6. Describe a Cascade System.
7. List the advantages of a cascade system.
8.List the disadvantages of a cascade system.
 
X.  Competency Skills
1. Follow oral instructions: Listen for and identify key words . Listen for words that identify a procedure. Listen for steps or actions to be performed. Listen for clues regarding the order or sequence in which a task is performed.
2.  Participate in group communication activities.
3.  Estimate, apply and solve problems involving fractions, decimals, percentages, and real numbers.
4. Convert common units of measurement within and/or across measurement systems (metric/English, etc.).
5. Construct and interpret tables, charts, maps, and/or graphs.
6. Compile and maintain records, logs, lab notebooks, and other documents.
7. Build group consensus: Clarify statements. Reconcile disputes and disagreements, Propose alternative plans for action. Respond positively to ideas and suggestions. Express agreement or neutrality. Demonstrate conflict resolution skills. Express disagreement diplomatically.
8. Set priorities or the order in which several tasks will be accomplished.